Find the items that are used on the Dave Sterl channel in the Amazon shop. A new engine (circa £8,500 to £13. I took it to the dealer and got a quote of $1235 to replace the swirl motor (actuator) but they added that it may cost $1600 to $3000 extra if OM642 engine – swirl flap motor failure. With the engine OFF, open the bonnet and identify where the BLUE end of the Swirl Flap actuator is. Hi all I’m new to here so apologies in advance if I have posted in the incorrect place. Yep, chain will stretch. new to me as well. Yesterday I had a bit of a car repair day where I replaced my indicator stalks (featured in other thread) and complete the swirl flap repair for my 3. This device will provide a solution to the common 'Swirl Valve Fault' that occurs on the OM642 v6 diesel engine. 4. At (ML, CLK, E, C, R, GLK) OM642. Joined Aug 21, 2005 Messages 7,006 solution I also purchased a stainless steel shield that locates just below the turbo inlet seal and above the inlet swirl flap motor to catch any dripping oil/fluid and 2) Rough Idle. Oil Cooler Replacement Kit (OM642) $192. That being said, once the gunk starts to build up, the swirl flap is forced to work against increased resistance. Mercedes OM642 V6 vehicles suffer issues with the intake manifold, the swirl flaps within this manifold are controlled by an external operating rod. 7k ohm resistor on the plug to trick it into think the stepper motor is still there. Intake flap servo motor for the 2007-2008 Jeep Grand Cherokee CRD with the OM642 engine. B. 00. This car was driving perfectly 2 weeks ago. 0L, and 3. Description Specifications Customer Reviews (3) You may also like Description. We can thank the PCV system for this particular instance, which is a fairly standard affair in these engines. (an orange seal) , onto the swirl flap motor that sits below it . 25. You can get welded manifolds for the 2. The swirl flap servo motor is a common failure item, but it often caused by soot buildup on the flaps themselves that may require an intake manifold cleaning. I haven’t found any cat less pipes on the web . 4 for under £100. Intake manifold for the 2007-2009 Sprinter with the OM642 engine. Also think the om642 has a maf in each bank. “Black Death” CDI fuel injector seal failures. Mercedes-Benz OM642 Diesel Belt Tensioner A6422001370 Mercedes-Benz OM642 350 CDI Air Intake Pipe/Air Mass Sensors A6420901642. Some of the highlights include forged steel connecting rods, an ultra-light one-piece crankshaft, iron-coated aluminum pistons, and a two-stage variable-length intake manifold. 2) The oil should hold in the tensioner. Here are all the Mercedes-Benz CLS 320 CDI engine problems: Turbo actuator problems and symptoms Before I tryied the resistor mod I didnot get any fault regarding the swirl flaps, I was only curious to try it if there will be some change in the engine behavior. 1 x Manifold - 55210201 £222. See below for that product. New intake manifolds cost between $300 and $600 EACH. SKU: There are numerous ways to resolve a clogged intake manifold and/or swirl flaps with varying prices. Once cleaned and reinstalled I used a resister on the plug for the swirl flap motor to fool the ecu. Joined Jun 12, 2015. S. disconnect swirl flap motor and fit 9 pence resistor between centre pins check swap front SAM fuse F44 15A ( Inlet port shut off, this should be the 1st port of call with these symptoms on the om642 , seems to be common problem tbh . I removed the swirl flaps tapped the shaft holes and blocked them with bolts. Swirl flap actuator 2016 Cooper D. 6 in Stock. Fault codes P2006 (bank 1 runner flaps/P2007 bank 2 runner Oct 14, 2023 · Swirl Flap Motor Problems and Deletion. Correct May 16, 2014 · The swirl flaps are sat on plastic spindles in the intake manifold, as they get older the constant wear of plastic spindle on plastic hole wears and you get a gap, which Mar 24, 2013 · The swirl motor controls internal linkages that operate flaps that selectively cover the larger main ports leading to each cylinder at low load conditions to thereby Dec 18, 2022 · the most recent fault is that one of the plastic swirl flap actuator rods has snapped meaning it’s really down on power and basically undrivable as a result. 0 Reviews. 01132. Current - 2012' 318d N47 Touring - 138,000 miles. I'll be attaching the resistor to a couple of spade connectors and slipping them into the plug for the swirl motor (actuator). 0 3. Cause:- Charge air pressure in manifold leaking through worn swirl flap bearings. It is most likely the EGR is stuck open, with a failed spring. However when idling or stop red light 2355-001 insufficient egr flow comes Item description from the seller. Procedure: One of the swirl flaps can close a channel, causing fresh air to swirl. I've got symptoms that seem to fit a swirl flap issue (sudden loss of power, even with pedal to the floor that goes and comes) but the codes I'm getting don't seem to point right to that, any ideas or advice on how to eliminate Swirl Flap motors and oil cooler leaks seem to be the most common issues. This is a common fault on these cars and is caused by oil dripping onto the motor that opperates the swirl flaps in the engine causing the motor to fail and put the car into limp mode. It fools the ECU into Apr 4, 2018 · Every om642 equipped vehicle i get my hands on i immediately change the oil cooler seals and do a complete swirl flap system delete, valves and everything. IFFY100 Active Member. This device can be found in most of the modern diesel and petrol automotive engines. THIS IS FULLY ASSEMBLED WITH THE RESISTOR ALREADY SOLDERED IN PLACE. Enter your search keyword This article covers all the common OM612 Mercedes-Benz engine problems you can expect today. Cleared code and fault message hasn’t recurred. Intake manifold / swirl flap problems. swirl flap motor £107. Hello, I would like to hear your opinion, dear forum members, on the reliability and service life of the OM642 engine, some say that 300,000 km and replacement of the chain, heat exchanger, etc. DEF/nox problems are not engine related, all cars which are fitted with that planet Dec 3, 2012 · The fix is simply removing the electrical plug from the swirl flap motor and inserting a 4. Repeat the process for each flap hole. There have been cases of swirl flap motor failures in the OM642 engines due to contamination with engine oil. These clips attach the servo motor to the arm on the manifold. The only difference between them is the software that dictates the power output. Over the time the connection points of the linkage which operate swirl flaps wear out and lead to a malfunctioning of the intake manifold. 0 crd / icarsoft reader) but the cause was resistor shorting out and it The M272’s rotating assembly was also beefed up. Here is a more detailed list of the signs of a bad or cracked intake manifold to look for: 1. Nov 4, 2023 · Swirl flap failure is usually actuator motor, which is caused by turbo ^^^^ oil leak. 9 TiD (150). Rossafuss. 5. I have been reading up on known issues and faults so I can better understand my vehicle and prevent/prepare. Posts: 900. 7K ohm resistor across the two middle connectors. They don’t do a great deal and the engine works fine Jul 19, 2012 · 2. its Engine and ecu from Mercedes (om642). 7om resistor now for about 5 year and this year I started going into limp home mode a lot but after shutting off the engine and starting it back up I got my turbo back again. The key point here is regular maintenance. Jul 28, 2023. Swirl flaps are used to change the way the air moves inside the cylinder, so it mixes more efficiently with the fuel being injected, they do this by partially/fully blocking one of the two intake ports going to each cylinder. Turbo Install Kit (OM642) $69. Removal of both intake manifolds on 2009 Mercedes E320 Bluetec with OM642 V6 diesel. -Place the accessory. Control deviation limit value: 5 %. Iskapsts said: Hi guys, I know that swirl flaps and resistor been discussed here over and over, but yet I’m struggling for over year since resistor fitted. I believe it's pins 1&2. The reason a chain failure would be an issue, is that when the chain goes, the pistons will hit Which is a V6 gasoline engine and not the OM642 diesel engine that this thread is about. amazon. Like. It just occurred again. Turbocharger Actuator Swirl flaps are also known as tumble flaps or intake manifold runner flaps. It cost me $1 for a pack of 4 resistors (I bought 2 packs) and $1. Over time the plastic wears at the What kind of problems/symptoms occur when a swirl motor goes bad? Save Share. 1) Swirl motor can be purchased and replaced, VDO have an online catalogue for cross ref'ing. You have pulled the cable off the stepper motor, it will be in limp mode, at least put a resistor on the plug. 12. Id look elsewhere for answers. Next stage requires free flow exhaust. There is no effect on performance, which is fine, and the smoke completely disappears if the engine is stopped and immediately restarted. Intake Manifold w/ Swirl Flap Motor Right Side (WK OM642) (OM642 early) $289. Hiya, I've picked up a ML270 of 2003 vintage with 60k on the clock, but it needs some attention before I can use it as a family runaround. :crybaby2: The part is out of MB warranty and my third party warranty does not cover it. Not going to be easy to assess the life left in an operational unit. JUST PLUG AND PLAY! Mercedes Om642 Diesel 3. Fault symptoms: 1. Thread starter malcolm E53 AMG; Start date May 3, 2022; malcolm E53 AMG Senior Member. Makes sense in the more powerful cars then. #6 · Nov 28, 2018. Ecu Its Bosch EDC16CP31 HW: 0281013646 SW:1037388134 SW upg. b) the swirl flaps were stiff to move, surmising that they were possibly coked up. its a Correct me if I'm wrong but from everything I've read the engine goes into limp home mode when the swirl flap position sensors are not working. 0 V6 Swirl Flap Bypass Plug And Play Motor P2015 P2513. I know 2 days ago · OM648 has no spare parts (like OM642 has), but you can even remove flaps (block the actuator holes) without any drastic change in preformance. ; ) Last edited by carsandcapp; 05-01-2017 at 06:53 PM. Most likely used the wrong oil and the interval between changes was longer, instead of shorter. Have you check fuses (there is no separate fuse for swirl flap motor but it may blow another one - usually cause engine fan constantly on while ECU is not having voltage). Related items. Intake Manifold Swirl Flap Failure. Timing chain issues and turbo issues go hand in hand with extended oil change intervals. Over time the plastic wears at the connection Hi guys, so I am new to the Merc platform, more specifically with the OM642 engine. Below we have compiled the most common flaws for you. 2530 Inlet shut off motor short to ground , swirl flap motor basically and as you posted the rest have followed on from it. https://www. EGR valve Fully deleting om642. Fail emission system 5. 2) Swirl arm repair kit from VAG dealers can be bought cheaper than ebay offerings. Includes two arms and 4 clips. This is a common fault for the intake manifold swirl flap mechanism of This Swirl flap motor mod will suit OM642 V6 diesel engine as fitted to many Mercedes - Jeep & Chrysler models. Remove the swirl flaps (or blank them off) Replace the swirl flaps (or the inlet manifold) A client brought his 1-series BMW Swirl Flap Motor Clip (OM642) $4. An illuminated Check Engine Light is another symptom of a possible issue with the In this video I talk about how swirl flaps work and exactly whether or not you should consider removing the swirl flaps on your BMW N47 or N57 engine intake Turbo inlet seal drips onto swirl flap motor below , blocked manifolds and consequent swirl flap failure , oil cooler seal failure , turbo actuator failure . Oil cooler seals can fail, later models have improved Reaction score. 1 2 3. uk/shop/davesterl The swirl motor is known to fail due to leaky CCV system and poor design/reliability. Location. Check Engine Light comes on. The swirl flaps are left in the open position. Free delivery on eligible orders. Yes, I will remove the bypass because I am installing a new swirl flap motor. Prone to Failures. A UK based Chrysler 300 forum has the answer. EGR valve problems. , the rest is very reliable, thank you very much. 2 CDI V6 3. Aug 19, 2023. It would not budge in the slightest. This also fits early model Mercedes with the OM642. 7k ohm resistor between the first two pins into that plug to fool the computer into thinking the motor is working. #4. 2 posts · Joined 2021. Intake manifold for the 2010+ Mercedes, including Sprinter with the OM642 engine. Inspect swirl fl 2008 GL320 approx. The threads here on removing the swirl flaps are very useful so thank you all for those. Report Item. I had a similar issue, it is probably not the swirl flaps/manifold. 7K resistor will dissipate maximum of . The OM642 is the engine fitted to both the 280 CDI and the 320 CDI version of the Mercedes ML. For Mercedes OM642 Intake Inlet Manifold Swirl Flap Repair Runner Connecting Rod $20. OEM Number: 6421500694 Manufacturer Number: 7. 1 x EGR gasket - In case you were unaware, swirl flaps literally produce an air-fuel mixture swirl in diesel engines to improve its mixing, especially at low engine speeds. Twenty-seven months ago I had to replace the intake port shut off motor on my '07 Blutec. After time, the oil vapors/etc build up, and and either foul up the flaps, or the oil/gunk drips onto Part 10 Freightliner Sprinter 3. Chirpz Discussion starter. This engine includes the swirl flap motor and is on the right side. 0 Diesel swirl flaps removed - Mercedes Ben After stripping the manifold off I then discovered a fundamental design fault/floor with the plastic swirl flaps etc. You can then put a 4. Given that they can't be The OM642 engine was also known to have issues with the swirl flap motor. Can you remove the swirl flaps? In a sprinter, Mercedes Om642 Crd common rail Nv3 yes on any we can bypass the flaps !! 3. Now you are ready to blank the flap holes. 2117 posts · Joined 2009. 7K ohm resistor is sealed inside of connector for a clean and hidden look. 7k Ohm resistor hack too; assuming you have the skills of an aggressive German race mechanic. I'd start with the swirl flap motor delete it's a 5 cent resistor. According to the dealer, they said it would be very rare if both position sensors were faulty. The flaps live in the inlet manifold of BMW diesel M47TU & M57TU engines (either 4 or 6 flaps depending on the amount of cylinders). Swirl flaps are located in the intake manifold and their main job is to improve the fuel-air mix at low speeds. When failed the vehile will be put into "limp home mode". 21 - 40 of 52 Posts. The plastic material used in the construction of the intake manifold is the main source of the problem. Engine warming up fast, 2. Location: Grappenhall. Report a Lower Price. Swirl Flap Failure . G. I’ve read a few threads suggesting a May 14, 2016 · The simulator is for use when the swirl motor is deleted but if it is still in place and faulty it is likely the flaps connected to it are closed and blocking entry to inlet Oct 25, 2013 · Have you check fuses (there is no separate fuse for swirl flap motor but it may blow another one - usually cause engine fan constantly on while ECU is not having Jul 20, 2020 · Symptoms. Last Online: Jun 8th, 2024 23:08. All bar #3 have between 3 and 6mm vertical travel and there's no way - just none - that it was 'airtight' on cylinders 1,2 and 4 which hopefully explains the odd running I have experienced. 90. Oil drips down from Turbo intake seal onto the swirl flap motor or motor just packs in. That's the Mercedes OM642 Engine Problems. $174. simmon01. its a common fix on the Chrysler 300 forums , with the om642 engine . The flaps can easily become bent or broken and the screws attaching the flaps to the spindle are known to come loose, falling into the combustion chamber, and causing serious engine damage. The swirl flap May 13, 2013 · But the symptom that really got cured by the removal of the flaps (flaps had been disabled electronically for a couple of weeks prior BTW) was the slight hunt at Jan 4, 2024 · I've got symptoms that seem to fit a swirl flap issue (sudden loss of power, even with pedal to the floor that goes and comes) but the codes I'm getting don't seem Jun 8, 2020 · On the subject of OM642 Swirl flap motor ( if specific to Mercedes CLS or W211) is the position of swirl flaps on idle or when the engine switched off (as looking Oct 17, 2023 · the third issue I will be taking on next is a slight rotational noise but it is quite tricky for the following reasons: 1) can not be be heard from outside the vehicle, only Jun 8, 2020 · Mine just went after 12 years and 80k miles. Has the gearbox had ATF and filter change at least once at 37500k miles ? Easily repair broken swirl flap rods with this all-aluminum replacement and upgrade kit. Intake Manifold for 20010+ Sprinters with the OM642 engine. 7k resistor in the swirl flap/inlet port Like Mercedes’ previous V6 entities, the M272 is a 90-degree V6 engine. I recently developed a bad swirl motor on my WK 07 CRD. Result: Better mixing of fuel and air. 99. The oil leaking out from the air intake may get onto the swirl flap motor and Mercedes OM642 V6 vehicles suffer issues with the intake manifold, the swirl flaps within this manifold are controlled by an external operating rod. Intercooler Seal Kit (NCV3 OM642 Early) $79. Been trying to sort the swirl flaps for ages - code P1018 I think on bank 2. The common fault is the swirl flap motor failing due to oil leaking from the turbo. I’ve seen great success with these rebuilt actuators, but there’s still plenty that can keep an OM642 down. Fortunately now there are a variety of aftermarket repair kits for this but they all insist that the manifold has to when i bought my motor it was £87. Swirl flaps slightly improve the fuel economy of the engine and the low rpm range torque, but the benefits Hi guys, I know that swirl flaps and resistor been discussed here over and over, but yet I’m struggling for over year since resistor fitted. Hi guys, new member looking for some advice, I have a 2009 w211 e320cdi sport om642, had the bucking and jerking with limp mode a few times intermittently Symptoms. Delayed acceleration. Om642 swirl flap arm upgrade Thread starter IFFY100; Start date Apr 27, 2022; Page may contain affiliate links. Intake Manifold Swirl Flap Repair Runner Connecting Rod Kits For Mercedes Benz OM642 Car Replacement Parts 6420903237 6420907737. This is an older thread, you may not receive a response, and could be reviving an old thread. It should be about $600-700 with labor. 3) controlled by the engine ECU of the car (note on vacuum controlled models failure of the vacuum system results in the swirl flaps defaulting to the open position). Over time the plastic wears at the Swirl flaps are located in the inlet tracts of the intake manifold and are either vacuum (DDE 4,0) or electric actuator (DDE5. In the end you'll still have to get it fixed, so better to go direct. I have a 2007 1. 7K 1/2 Watt would probably fit the connector best. AMck Senior Member. There are a few thoughts on swirl flaps as to what is best for the car, and from our extensive experience we can tell you that there are two possible answers – read on . #1 · Jul 5, 2011. The installation instructions for an intake manifold flap control motor (Inlet Port Shut Off Valve) testing device of Mercedes Benz OM642 engine 1. At light engine loads the flaps close, causing the air to swirl into the combustion chamber. Thanks to this forum, I was able to gain an understanding of the problem. The swirl flap motor can get contaminated with engine oil because it is located below the turbocharger and the turbo intake. The simulator is for use when the swirl motor is deleted but if it is still in place and faulty it is likely the flaps connected to it are closed and blocking entry to inlet manifold causing limp mode, this simulator will not help your problem until motor is removed and flaps are open. 0L Mercedes V6 diesel engine. Common Mercedes OM612 (270 CDI) Engine Problems. However when idling or stop red light 2355-001 insufficient egr flow comes up and puts in limp no Hello , I need help with Deleted from ecu Swirl Flaps (P1270 and Limp Mode) and Egr valve. At BMBMWORKS we offer Mercedes-Benz MB OM642 Intake Manifold Swirl Flap Repair Runner Connecting Rods at the lowest price. W204 220 CDi swirl flaps Thread starter monkeyboy; Start date Mar 26, 2016; Tags 220 cdi flaps swirl w204 Page may contain affiliate links. -Remove the air intake duct, loosening the edges with a screwdriver and the front binding turbo and After swirl flap deletion as part of the oil cooler seal leak repair (see OM642 oil cooler leak fix videos 1-10), the check engine light came on test drive. 2. Without swirl flap motor. The intake manifold itself contained swirl flaps to improve low-rpm performance. Replaced the linkage on bank 2 which worked for a while. Poor idle, power loss, engine management light lit, failed emissions test, delayed acceleration. This stopped the car stone dead. be/_9cCOF8Hk_gEGR, Cooler & Throttle FOR MERCEDES INTAKE Swirl Flap Repair Runner Connecting Rod Set OM642 FOR SALE! DESCRIPTION INTAKE MANIFOLD SWIRL FLAP RODS FOR 3. An illuminated Check Engine Light is another symptom of a possible issue with the Mercedes M642 V6 280/320 Inlet Swirl Flap Motor Kit A6421500494 by mail order or collection from SPR Autos, Mercedes Benz & Smart Car Servicing in Stockport, Manchester & Cheshire. I imagine it's about the same or cheaper for the 1. Cause:- Stiff/sticking swirl flaps overloading or stalling the drive module motor. Just did the Swirl Flap delete and took off the front Stainless little EGR pipe that was a tad choked up. 6 cylinder om642 engine issue. 9. These swirl flaps help create better torque low down and OM642 Engine intake swirl flaps on Mercedes-Benz ML W164 OM642 Inlet Port Swirl Flap Motor Oil Shield. V. A brief description of the testing device. The testing device is designed to replace the defective intake manifold valve opening / closing engines. Blackbenzino. Iskapsts; Jun 28, 2023; Engine; Replies 3 Views 2K. Upgraded Metal Swirl Rod Repair Kit (OM642 Early) $149. Symptoms, Fixes P0430 Fault Code – Catalyst System Efficiency Below Threshold (Bank 2) P0456 Fault Code The clue is looking at the "blue" end of the Swirl Flap actuator as shown in my photos. Positioning: Two channels in the intake manifold supply air to the cylinders. It should be obvious (with a bit of searching) as the swirl flaps default to the open position making the end of the actuator easy to see. 5) Loose control bar (on the top of the flaps) Its easy to check if they are leaking, just mix up some washing up liquid with water and poor it all over the swirl flaps to create 5 small pools while the engine is running. Joined Sep 29, 2018 Messages 4,658 Location Mercedes OM642 V6 vehicles suffer issues with the intake manifold, the swirl flaps within this manifold are controlled by an external operating rod. I was driving with my two kids in t P1109 Swirl Actuator Malfunction. Anyway to cut to the chase, I removed the front flaps that were very badly worn and swapped them over with the rear ones that didnt seem to have anywhere near the same amount of wear, used new O'Rings in the re-assembly 3. 54. After stripping the manifold off I then discovered a fundamental design fault/floor with the plastic swirl flaps etc. If a maf fails the ecu takes over using default values . Given that they can't be If the intake manifold runner control has an issue it can cause the vehicle to experience engine performance issues such as misfires, a decrease in power and acceleration, a decrease in fuel efficiency, and even stalling. Shop by category. A 1/8 watt rating resistor would also work fine. youtube. They are designed to help regulate the fuel to air ratio, improve emissions and help generate better torque at low engine speeds. But you will need Nov 22, 2010 · I've had a wee poke around and have noticed that the connecting rod from the actuating motor to the swirl flap pivots has come off, and there is no movement Dont know if BMW stopped using swirl flap, from what I see here they still use swirl flaps all the way to N47 and N57 engines. Dave. INTAKE MANIFOLD SWIRL FLAP REPAIR KIT FOR OM642 3. Instructions: 1. 20 for each pack of 10 connectors. Buy. Color: 18 Pcs. 1 Reply . Those orange seals are bad news on that engine. What's included 2x swirl flap connecting rods Fits below models E Class W211: E280 CDI (2005-2009) W211: E300 BlueTec (2006-2009) W211: E320 You are purchasing a repair for fault code P2015 or other swirl flap related fault codes on all cars that use the Mercedes OM642 3. Symptoms Symptom The swirl flap motor shares the same circuit as turbo actuator and due to oil ingress into motor was causing car to go into limp Swirl flap cylinder #4: Swirl flap cylinder #3: Swirl flap cylinder #2: Swirl flap cylinder #1: As you would expect #1 is the worst. If the engine is properly serviced, there is nothing stopping it from reaching 200,000 miles and more. Dependent on the vehicle manufacturer and engine type expect this to be in the region of high £100’s, if not £1000’s. Mercedes OM642 Swirl Motor & Linkage Clips. vitox; Mar 31, 2024; Engine If the intake manifold runner control has an issue it can cause the vehicle to experience engine performance issues such as misfires, a decrease in power and acceleration, a decrease in fuel efficiency, and even stalling. Fault codes P2006 (bank 1 runner flaps/P2007 Aug 24, 2018 · Turbo inlet seal drips onto swirl flap motor below , blocked manifolds and consequent swirl flap failure , oil cooler seal failure , turbo actuator failure . Hi people, I have an issue with 2006 CLS 320CDI which has om642 engine and 215,000KM. This is my second thread for the day. May 9, 2019 #5 MacSixx69 New Mine replaced one month ago with the same symptoms you have. It won't stay back on either. Like many modern diesel engines, the OM642 features swirl flaps in some of its intake manifold runners that promote air turbulence at low engine speeds, theoretically resulting in more thorough mixing of the In this video I perform a swirl flap delete by fitting a resistor on my Jeep Grand Cherokee WK/WH 3. But you will save yourself a lot of time if you can do it this way. Current - Classic 1966' Beetle - 169,000 miles. This is an upload i shot last year, i forgot to post it then!This is a major problem with om648's, and almost ALL E320 CDI's i've worked on has had this exac Mercedes Diesel Mercedes OM642 V6 CDI oil cooler replacement Ölkühler erneuern how to change mercedes benz gl350 oil OM642 EASY DIY \u0026 Save! Swirl Flap Motor BYPASS on JEEP / MERCEDES Engine OM642 (FIX Limp Mode) Mercedes-Benz Service and Repair Manual - Software I Bought The Best Turbo Diesel Mercedes-Benz Ever The swirl flap is really important for engine performance, it plays off the pressure waves in the intake to enhance engine combustion. ( vehicle went in to limp mode and diagnostic revealed it was the swirl flap ) 2) replaced a small pipe bend within the engine bay that turned out The ideal is to remove the manifold, remove all flaps and put bolts through the holes so it is airtight again. Problems with the variable intake manifold flaps. Apr 27, 2022 #1 I. ; ) Last edited by at a guess the flaps are the to make the air swirl so the fuel will mix better thus getting an even burn. Common OM648 engine problems: Glow plug failures and glow plug controller failure. Anyway to cut to the chase, I removed the front flaps that were very badly worn and swapped them over with the rear ones that didnt seem to have anywhere near the same amount of wear, used new O'Rings in the re-assembly (ML, CLK, E, C, R, GLK) OM642. the intake port motor may have gone bad in the past but with the millage you have on this motor it is likely that the intake itself has carboned up beyond repair. Oil Cooler Seal Kit (OM642) $109. #7 · Nov 10, 2021. Engine starts knocking noise during Intake Manifold Left Side (X166) (W166) $599. 3) Decreased MPG. NV245 transfer case, GT2056V turbo, 3. co. I've got the inlet manifold off (not without some swearing) and removed That might sound like a contradiction, it isn’t. Screw it into the tapped flap hole and tighten until you feel the locking washer bite into the plastic. Customize. The swirl flaps are purely to lower emissions theoretically, but in practice are a waste of time, which is why they are removed/disabled on the likes of BMW VX etc. OEM Mercedes Parts come directly from official Mercedes dealerships and parts wholesalers. Thermostat Gasket Seal (OM642) OM642 – 3. Every om642 equipped vehicle i get my hands on i immediately change the oil cooler seals and do a complete swirl flap system delete, valves and everything. Manifolds clog with EGR deposits. The swirl flap motor is located below the turbocharger Reliability of OM642. 5L variants. Joined Jul 3, 2008 Messages 848 Reaction score 15 Location Newport Took it to a garage - they read a code P2015, and on investigation found that. I ended up taking out the old resistor and doubling up and bending Now remedy for faults:-. The oil leaking out from the air intake may get onto the swirl flap motor and 3. It's really very simple: Remove the electrical plug going into the motor, there's 3 pins in said plug. Fuel pressure control valve failure. (OM642) - was so much more punchy lower down and started so much easier! Jan 24, 2021 #5 Gazwould MB Enthusiast. OP . A. #99 05-21 The OM642 is IMO a very good engine looks like you’ve future proofed it for a good few years, the main downside is the inaccessibility of the oil cooler and swirl flap motor in the hot vee - you’ve certainly given me food for thought when mine wants doing I’ll look into the preventative maintenance you’ve highlighted. Set of custom made replacement metal swirl flap rods and new bushings for the intake manifolds on the 2007-2009 Sprinter Van with the 3. universal Complete seal kit for replacing the oil cooler seals on the OM642 engine. Product Description Manufacturer Info Vehicle Applications. That's the common stuff , otherwise it's a pretty reliable motor used in the MB Sprinter as well . You may also notice a loss in engine performance together with misfires. Will fix issue as long as swirl has failed with flaps in default open The resistor fix fools the inlet port motor into thinking it’s still connected , it works if there is no swirl flap fault at the time it is fitted . Price: US $29. My car has 92,000 miles on it. 0CRD. The swirl flap motor was faulty, which is why I had the bypass (resistor) connected. On the Bluetec, these invariably will get utterly screwed up because of the design of the motor with the PCV oil vapors breathing into the turbo inlet, thus intake manifold. I found shop to pipe the scr and dpf but none will touch the front cats. 500 fitted). They can Remap the car to suit with more torque. Please consider Not sure really as that's only the ones I have read about from other forums members cars and 1 Saab specialist in the north who was telling me about replacing a customer engine. The the resistor leads get thicker as the resistor rating goes up. You will need four to replace all of the clips. Find many great new & used options and get the best deals for For Benz Sprinter C R S ML E OM642 Swirl Flap Motor & Connecting Rods 6420903237 at the best online prices at eBay! Free delivery for many products! Skip to main content. This leak causes the swirl flap motor to fail which engages the car’s limp mode. BUT the ECM will need tuning because these engines have sensors fitted to verify that the swirl valve is opening and closing. Replaced that yesterday and the EML went out and the actuators both moved in parallel. com/watch?v=GLfMwfMthrQ --~--2008 Jeep WK CRD 3. 0 V6 Diesel engine. Approximately£23. Apr 23, 2018. I have a 2016 Cooper D 50k miles the car intermittently loses power around 60mph and takes a few seconds to pick up over 2k revs. Liam7755; Oct 15, 2023 Turbo Install Kit (OM642) $69. Swirl flaps are designed to aid with low down torque and fuel economy. As plastic links broke on both side swirl flaps I took motor out , fixed flaps open position and fitted resistor. In searching the forum this does not appear to be a common concern. 1. FOR MERCEDES INTAKE Swirl Flap Repair Runner Connecting Rod Set OM642 - $22. Fuel injector washer failure and “CDI Black Death”. a) the swirl flap arm was disconnected, and. There's a mod to Aug 18, 2020 · Following on from my previous thread it’s been diagnosed that my intake valve shutoff motor (swirl flap motor??) has failed. This plug provides a quick solution to the common 'Swirl valve fault'. I was looking at a TTiD engine with 56k on it that was being broken for spares on Ebay and no1 swirl flap was described as loose. -Remove the engine cover, it is fitted into the lugs. The version with the swirl flap motor often malfunctions and needs to be replaced, and mechanics usually replace this one as well. 0V6TDI swirl flap actuator stopped working. Once or twice on a long run (or sometimes short run), the car will emit swirling clouds of blue/black smoke. #25 · Apr 2, 2017. Driving in limp mode is safe for as long Symptoms and Diagnosis – Stuck Flap. It is a common problem on OM642 engine (this one is from a 2009 Mercedes E320) for the swirl flap mechanism to fail over time. xc90, volvo number five. Vito v6 om642 white smoke. Oil leaks. I took it to the dealer and got a quote of $1235 to replace the swirl motor (actuator) but they added that it may cost $1600 to $3000 extra if This is an upload i shot last year, i forgot to post it then!This is a major problem with om648's, and almost ALL E320 CDI's i've worked on has had this exac Intake manifold for the 2007-2009 Sprinter with the OM642 engine. Complete oil cooler replacement kit for the OM642 engine. So I've been having trouble with my W211 e280CDI dropping into limp mode for a few months now. Super easy and effective. Right now my vehicle is in limp mode. As you've encountered a "ticking" sound at idle this could very well be the root cause and good that it's being replaced under warranty. Let them fix the SCR tank, thank them and take your E70 to an Indy and get the EGR replaced first. 1041 posts · Joined 2013. : 43039506 Spare: CR4C-43W0-XH-160kW-V2-1907x073_DCA Kess v2 OBD read. This is made of a poor-quality plastic which wears prematurely. common fault for the swirl flap operating rod bushes to wear down and for the operating rod to pop off causing these symptoms. Location: Bucks. 0 CRD OM642. Our plugs will work on 2009+ OM642 Bluetec Engines and Sprinter OM642, but ECM tuning will be required to keep a check engine light off as these engines use sensors that verify swirl The M55 is the same 3 wire motor fitted to the om642 CRD engine, This appears to be the contents of the emulator but only costs coppers. Swirl flaps and black death onset primarily. It used to require complete replacement of the entire intake manifold which is ludicrous. Also referred to as the M55 servo motor. Fully deleting om642. My local Indy MBAutomotive in This is how easy it is to replace the swirl flaps on the Euro 4 2. Poor idle 2. Car starts a lot easier and runs much better than it did. cleared the codes and all was good for the next 40k although the economy was down about 1L per100k. New swirl flaps mechanism designedNew flaps made of anodized aluminumNew steel shafts, levers and connecting rodNew seals Chirpz Discussion starter. Next get a cheap scanner. 1 x Manifold Gasket - 93179058 £14. The one with the actuator still moves as it should, however the other three obviously don't. P/N is 059 198 212. Over the course of the M272’s service life, it existed in three different displacements, including 2. The V6 OM642 engine is a great unit but it does come with a set of typical problems. The swirl flap actuator probably costs $200. As it is the case with most intake manifolds, they tend to gunk up over time. M112 vs M272 3. -Remove the air intake duct, loosening the edges with a screwdriver and the front binding turbo and disconnecting the electrical connections. Condition: New. This version includes the swrl flap motor and is on the right side. If that's not an option, then you either have to find a junked om642 engine/car and swap it out. P2279 - Intake system air leak detected. Please watch: "Leaky Fuel Injector Symptoms " https://www. It is also common for the swir THE FAULT. Dynamic Swirl Flaps contribute about 5% to the extreme edges of the emissions performance envelope and make the design engineers’ jobs easier to do, and are not enshrined in emissions Here is a quick summary of the contents. Additional information Additional information. #1. Watch for speed sensor codes if those ever pop up get that The Dreaded Swirl Flap Arm Repair. Does not require removal of Swirl Motor (left in situ unplugged). it will require the replacement of the entire intake assembly (which i believe comes with a new motor BTW) the intake flaps become clogged with carbon and connot be cleaned. ^^ This. The costliest option is to replace the component. Item 1 is swirl arm, 2 is the follower (orientation must be observed upon replacing), 3 is clip to secure follower. Free Shipping. The fault is detected when the control deviation is greater than the maximum limit value and the measured position is less than a maximum threshold value. swirl flap problem. OM642 INTAKE INLET MANIFOLD SWIRL FLAP REPAIR KIT FOR MERCEDES DIESEL 3. however my point is the car goes like a rocket, is returning 37/38 mpg. The OM642 has a number of weaknesses that can lead to costly repairs. Also fits the 2007-2008 Jeep Grand Cherokee CRD. 75 Buy It Now or Best Offer , Click to see shipping cost , 14-Day Returns, eBay Money Back Guarantee Seller: labwork-parts ️ (12,421) 99. B47 and B57 engines don't exist here in the US, so if they removed the swirl flap on those, great, but we don't get those engines. So I decided to check them out the other day and discovered that the actuator arm on the top had completely fallen off. Ive had one in place for a couple of years now Nothing to do with the egr. Not sure really as that's only the ones I have read about from other forums members cars and 1 Saab specialist in the north who was telling me about replacing a customer engine. Turbo actuator problems and symptoms; Swirl flap motor problems; Engine carbon OM642 engine – swirl flap motor. Hi all, I have recently purchased a v50 d5 and very nice it is too, however i read on this forum that the swirl flaps linkage have a habit of coming off, being curious lifted the lid to see the linkage hanging in the breeze. Odoslané z môjho iPhone cez Tapatalk Try fitting a 4. EGR valve problems and EGR oil leaking. Complete seal kit for replacing the oil cooler seals on the OM642 engine. 0 3 Reviews ౹ 14 sold. The swirling effect aids Mercedes OM642 V6 vehicles suffer issues with the intake manifold, the swirl flaps within this manifold are controlled by an external operating rod. E350 CDI Estate W212. We all know the swirl flaps can cause problems because the links get worn and the servo cant initialise within the correct limits, which most people repair by simply replacing the links (I opted for another approach of a bit of copper wire for one side and a small metal plate for the other). #3. 12 Posts. You will be able to reuse your parts onto the om642 core engine. Commonly fitted to many Mercedes vehicles particularly with 3. D5 Swirl Flaps. Save Share. The 4. 49 its a bit more now but still a good price. 95. 5L, 3. ⭐⭐⭐⭐⭐ Intake Manifold Runner Connecting Rod Mercedes. Be the first to review this product. Joined Jun 8, 2020 Messages 322 Location SCOTLAND Car Cls 350 cdi 2010 grand edition. Blackbenzino; Mar 18, 2023; Engine; Replies 18 Views 3K. Manufacturer: Pierburg. There is no any fault code and Symptoms are that: 1. 0 tdi. These values are designed to create a swirl (hence the name) in the inlet manifold, this aids towards better combustion under light load. Swirl flaps can stick due to carbon build up Intake Manifold Left Side (X166) (W166) $599. 2 CDI V6 335341396723. Om642 egr vs swirl flap 235-001. Fault Code Description. Nov 22, 2010. vitox; Mar 31, 2024; Engine Upgraded Metal Swirl Rod Repair Kit (OM642 Early) $149. With that said, you can do two things. Buy an om642 core engine from mb and send your engine back for core value. Failure Symptoms. So Mercedes has this goofy swirl flap system which over time becomes brittle and the plastic arm breaks. it will remove the flat spot and the loss of torque after the swirflaps are I had been reading up about the engine and discovered the swirl flap issue. 0. Bazookabob Well-known member. Swirl flaps and turbo actuator om642. Oil separator blockages. The flaps are fully open during higher load conditions to maximise A common failure inherent to the intake manifold of Mercedes OM642 V6 CDI / CRD engines is for breakage of the actuating mechanisms on the intake swirl flap system. Engine starts knocking noise during On the OM642 (my car is a 2011), to put the flaps in the open position: PASSENGER side swirl flaps -> The handle that moves the connecting rod should point away from the driver. The moderately expensive alternative is to if possible manually clean them. Second time I couldn't drive beyond 1500 RPM. We talked extensively about the OM642 engine and all of its problems. In my 2010 A207 when the swirl flap servo failed it went short circuit which obviously took the fuse out. Buy Swirl Flap Blanks Removal Repair Kit For Pierburg Inlet Manifold 55210202, 55210201 at Amazon UK. Anyway, wanted to share and let others know that the new-ish OM642's can utilize the 4. These swirl flaps help create better torque low down and Mercedes M642 V6 350 Inlet Swirl Flap Motor Kit A642 150 05 94 by mail order or collection from SPR Autos, Mercedes Benz & Smart Car Servicing Electrical, Mercedes OM642 Engine parts. IFFY100; May 6, 2022; Parts, Maintenance & Servicing; Replies 4 Views 2K. Check it out now! Skip to content 99% Positive Feedback On eBay! Home Catalog Contact Shipping E320 CDI 2008 OM642 Jul 21, 2017 On here you'll get a thousand opinions, maybe even be lucky and hit the exact symptoms and fix. It's a good guide but 1 big issue I had was removing the metal clip from the ball joint on bank 1. 03Watts in this circuit. Please see terms for details. Monitoring the position control of the swirl flaps for positive control deviation. I had the turbo actuator repaired by Essexrecons after getting P0244 errors and thought this had fixed the issue but after 6 weeks it started happening again. 39 this is the exact one on my merc from this seller, Om642 swirl flap poaition. EGR technology was introduced in Eur5 and is enshrined in emissions standards. They are small butterfly valves situated within the inlet manifold (intake manifold) just before the cylinder head intake ports. Swirl Flap Motor Clip (OM642) $4. Always replace the swirl flap clips when replacing the motor. 4 D5. Here are the most common BMW M57 diesel engine problems that are known today! Table of contents. Mar 20, 2023. 980) Save Share. 70. Turbocharger Support Block to Cylinder Block Bolt (OM642) $2. Below is the list of parts required under the TSB (technical service bulletin) and current retail prices (+ VAT). Table of contents. Function at higher speeds: Swirl flap opens for May 27, 2016. (My guess is MAF sensor by the way). After the instant gasket has dried you should mix up the epoxy resin. There's a mod to remove this. Manufacturer Part Number: A0149976445, A6420910150, A6421500594. Unfortunately part number 000-905-50-04 (sensors) are $197 each. 0 CRD V6. W211 E280 CDI Sport : W209 CLK200 Sport. This is a common fault for the intake manifold swirl flap mechanism of Mercedes-Benz OM642 V6 CDI / CRD engines. Hello all, so far I have swirl flaps and egr delete. There may be other symptoms whilst driving, such as lumpy running, hesitation and poor fuel 2009 and later OM642 Engines - This plug will work. Have the resistor mod fitted on mine and its cover I put on it came adrift and resistor shorted out on inlet manifold and I had about 15 codes ( Jeep gc 3. Eradicates common Swirl Motor DTC codes / MIL and ETC lights and will remove Limp Mode. On the om642 Start your bulletproofing small and cheap and work you way up. L. On the OM642 the system is supposed to cycle back and forth on each start up on a key cycle to clear carbon---yes carbon binding it all up! Om642 Servo motor errors. The oil leaking out from the air intake may get onto BMW finally gave up on swirl flaps in late 2008. You can always clean yours and sell it to recoup This is the result of the swirl flaps failing as they do on some BMW diesels. You may be experiencing a loss of power, or may have one of the fault codes below stored in the engine, which may also light up the engine management light. The intake manifolds have flaps to direct airflow during different RPM and load situations. You can perm But just like many other great diesel engines (like the OM642 or the OM651 from Mercedes), the M57 carried its own set of problems. Swirl flaps in diesel vehicles: Function: Optimum mixing of the fuel-air mixture at low speeds. Correct me if i'm wrong here, but to my knowledge the only things that can cause engine oil sludge is excessive temperatures, bad quality oil, and excessively infrequent oil changes. Other symptoms include: 4) Poor starting. 0/DDE6. Join Date: Dec 2005. If your find your car is in limp mode with no power and have the P2015 code you can first disconnect both MAF sensors. In rare cases, it may cause an external coolant leak. Bought 2 different sizes to see which works better. please follow tips docs regarding FC 2510-001 with engine OM642 Complaint: - Engine has insufficient output, fault code 2510-001 and/or 2513-001 is stored in CDI control unit (N3/9). This is part of the job to fix leaking oil cooler seal. -Repeat steps in reverse order for assembly Hope this will help. The swirl flap is made from stainless steel and is Turbocharger Inlet Gasket Seal (OM642 Late/Revised) Clip that secures the ball socket on swirl/butterfly valves on Mercedes diesel engines. 3. 20. if you take it to a tuner who knows about these as they have tested cars with and without them the same day and you tell them you have removed them. 2 V6. Swirl Flaps: Common problem and solutions. If you are unlucky enough for your vehicle to suffer from swirl flap failure BMW only offer one option. Swirl flaps, especially the early ones used in BMW engines, are very prone to wear and tear. Devon. When I had my 2007 Jeep with the 642 in it, the intake tube had an orange seal where the crankcase breather attached to the tube right before the turbo. . Intake Inlet Manifold Swirl Flap Repair Runner Connecting Rod Kit 6420907737 for Mercedes-Benz Engine OM642 Replace Part Number:6420907737,A6420907737,A 642 090 77 37,6420905037,A6420905037,A 642 090 50 37,6420905437,A6420905437,A 642 090 54 37,6420903237,A6420903237,A 642 090 32 37 Fit for Mercedes-Benz Rossafuss. But down around the area where the swirl motor is, it has almost 30K miles of burnt, caked on old oil residue/carbon still down there from when it did. Two areas that Mercedes really focused on while developing the M272 were lightness and strength. This problem has been going on for about a year. Mar 3, 2023 · Engine. That had a tendency to leak oil all over (and in) the swirl flap motor causing it to fail. 0L CRD OM642 engine including Jeep and Chrysler. 4% Mercedes-Benz OM642 350 CDI Air Intake Pipe/Air Mass Sensors A6420901642 by mail order or collection from SPR Autos, Mercedes M642 V6 280/320 Inlet Swirl Flap Motor Kit A6421500494 Mercedes om651 CHARGE AIR INTERCOOLER HOSE KIT A2125280882 A2125280000. My tensioner, the one that I Car. 155K miles I put this in the X164 section before realizing there' a dedicated diesel section. Your Mercedes. They suggested that the arm had been disconnected for a while. 2018 GLA250 4Matic & 2018 GLA250 FWD. The swirl flap motor is located below the turbocharger and the turbo intake tends to develop leaks in this engine. I've unplugged my Swirl Flap motor and bypassed it what a 4. It cost just under $1000 to replace. To remove the intake manifold see: https://youtu. A common failure inherent to the intake manifold of Mercedes OM642 V6 CDI / CRD engines is for breakage of the actuating mechanisms on the intake swirl flap system. Turbo actuator fault 4. Thread starter Numair Aidroos; Start date Nov 24, Any symptoms of the failed fuse? First time it failed I sensed a loss of power. A 4. 0L OM642 Intake Manifold Swirl Runner Connecting Rod Replacement A common failure inherent to the intake manifold of Mercedes 2. After drive 5 km and engine is warm the idle running jerky and maybe 3-5 minutes later it runs smooth and 5 minutes jerky again. Place a locking washer over each bolt and put the instant gasket into the threads. Mass Air Flow (MAF) sensor Fault Information. Symptoms Symptom The swirl flap motor shares the same circuit as turbo actuator and due to oil ingress into motor was causing car to go into limp Om642 swirl flap arm upgrade Thread starter IFFY100; Start date Apr 27, 2022; Page may contain affiliate links. Effects of faulty swirl flap operation Before I tryied the resistor mod I didnot get any fault regarding the swirl flaps, I was only curious to try it if there will be some change in the engine behavior. The Icarsoft is about 150 bucks and will read a lot of our systems. Cause: The OM642 engine features swirl flaps in the intake manifold that help improve low-speed torque and combustion. 20. MrGreedy. Quantity: 6 available / 16 sold. car was in limp mode so I searched the forum for possible causes , that's how i found it, if you go to the diesel section and follow the swirl flap repair posts all the information is there. The most common symptoms of a bad or cracked intake manifold are rough idle and a check engine light on your dashboard. Select Vehicle to Check Fitment. Shove a single 4. 0L V6 Turbo Diesel. 0 This video I’m going to show As an added bonus to this video here is a link on How too Video for making the intake Installation brackets that will make installing these intakes so so so Swirl flaps are small butterfly valves located within the inlet manifold on modern diesel and petrol engines. 0L CRD – swirl flap motor (Mercedes-Benz OM642 engine) There have been cases of swirl flap motor failures in the OM642 engines due to contamination with engine oil. Replacement linkage kit for the swirl flaps on the OM642 engine. I believe it's 2010 to 2012 that are within your X164 The swirl flap is really important for engine performance, wanted to share and let others know that the new-ish OM642's can utilize the 4. Current - 2011' SAAB 93 TTiD 180 - 112,000 miles. 0L CRD (OM642. Notably used on the OM642 for the left and right side intake manifold air flaps. 21. Over time the plastic wears at the connection points with the manifold, creating an oval shape which eventually lifts up the rod It's a good engine. P2015 is an issue with the swirl motor (or intake manifold flaps). Then decided it wasn’t the linkage but the actuator. OM642 engine – swirl flap motor failure. Car is Jeep Commander 3. FOR SALE! DESCRIPTION INTAKE MANIFOLD SWIRL FLAP RODS You dont need to but you may feel a loss of torque in the rev range. It has been into a main dealer several times and they advised they have replaced the e320 2007. mwuvvcrqnwmhxpsijtjp